A study of the magnetohydrodynamic effect on keyhole dynamics and defect mitigation in laser beam welding

dc.contributor.authorMeng, Xiangmeng
dc.contributor.authorBachmann, Marcel
dc.contributor.authorArtinov, Antoni
dc.contributor.authorRethmeier, Michael
dc.date.accessioned2022-11-15T14:30:20Z
dc.date.available2022-11-15T14:30:20Z
dc.date.issued2022-06-08
dc.description.abstractIn this paper, the highly transient keyhole dynamics, e.g., laser absorption, keyhole geometry, and fluctuation, etc., under a magnetic field are investigated using an experimental approach and multi-physical modeling. The model provides accurate predictions to the variation of penetration depth and weld pool profiles caused by the MHD effect, which is validated by the measurements of optical micrographs and in-situ metal/glass observation. The micro-X-ray computed tomography shows a remarkable reduction of keyhole-induced porosity with the magnetic field. The correlation between the porosity mitigation and the weld pool dynamics influenced by the magnetic field is built comprehensively. It is found that the magnetic field gives a direct impact on the laser energy absorption at the keyhole front wall by changing the protrusion movement. The porosity mitigation comes from multiple physical aspects, including keyhole stabilization, widening of the bubble floating channel, and the electromagnetic expulsive force. Their contributions vary according to the bubble size. The findings provide a deeper insight into the relationship between electromagnetic parameters, keyhole dynamics, and suppression of keyhole-relevant defects.en
dc.description.sponsorshipDFG, 416014189, Simulation des Einflusses der elektromagnetisch unterstützten Durchmischung beim Laserstrahlschweißen dickwandiger Stahlbauteile mit Zusatzmaterial
dc.description.sponsorshipDFG, 466939224, Multiphysikalische Simulation des Einflusses eines zusätzlichen Magnetfeldes auf die Bildung von Prozessporen beim Hochleistungslaserstrahlschweißen
dc.identifier.eissn0924-0136
dc.identifier.issn1873-4774
dc.identifier.urihttps://depositonce.tu-berlin.de/handle/11303/17673
dc.identifier.urihttps://doi.org/10.14279/depositonce-16458
dc.language.isoen
dc.rights.urihttp://rightsstatements.org/vocab/InC/1.0/
dc.subject.ddc670 Industrielle Fertigungde
dc.subject.otherlaser beam weldingen
dc.subject.otherkeyhole dynamicsen
dc.subject.otherporosityen
dc.subject.othermagnetohydrodynamicsen
dc.subject.otherX-ray computed tomographyen
dc.subject.othermulti-physical modelingen
dc.titleA study of the magnetohydrodynamic effect on keyhole dynamics and defect mitigation in laser beam weldingen
dc.typeArticle
dc.type.versionacceptedVersion
dcterms.bibliographicCitation.articlenumber117636
dcterms.bibliographicCitation.doi10.1016/j.jmatprotec.2022.117636
dcterms.bibliographicCitation.journaltitleJournal of Materials Processing Technology
dcterms.bibliographicCitation.originalpublishernameElsevier
dcterms.bibliographicCitation.originalpublisherplaceAmsterdam
dcterms.bibliographicCitation.volume307
tub.accessrights.dnbdomain*
tub.affiliationFak. 5 Verkehrs- und Maschinensysteme::Inst. Werkzeugmaschinen und Fabrikbetrieb::FG Fügetechnik
tub.publisher.universityorinstitutionTechnische Universität Berlin

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